Basic Info.
Max Equipped Capacity
80kw
Transport Package
Seaworthy Package
Product Description
Green Manufacturing &Application System for Concrete Admixture
1, Advancing Green Manufacturing & Application Technology in Concrete Admixture
2, Revolutionizing the Traditional Supply Mode of Concrete Admixture
3, Reaching International Leading Level by Provincial or Ministerial Appraisal
Equipment Configuration
No. | Product Model | Notes | Unpaid Services |
1 | HC3-DY-3 | 3 tons of mother liquor per shift / Operated by Push-button | Free guide on production line installation, commissioning and trial production.Provide 2 costumed admixture formulas for free.Offer production operation training, suggestions on material purchase and equipment maintenance guidance. |
2 | HC3-DY-5 | 5 tons of mother liquor per shift / Operated by Push-button |
3 | HC3-DY-5C | 5 tons of mother liquor per shift / Operated fully-automatically |
Capacity 3 tons /5 tons of mother liquor of polycarboxylate superplasticizer per shift, and each shift takes 6 hours. Generally, a production line may be operated for two shifts with double capacity, and the products may satisfy the admixture requirements of a mixing plant with annual output of 500,000 cubic meters/800,000 cubic meters.Floor space 200 m2 (including an area of 20 m2of equipment itself and the storage area of raw material )Human resource 1 or 2 people per shift, low labor intensity, button type operation, high labour productivityBasic conditions of supporting facility Plant height:no less than 4.5 m; Power Requirement: 380V; Max equipped capacity: 80kw; Service power:45-50kw; Energy consumption per ton: less than RMB 15 YUAN; Stable quality & Advanced technique Every batch of products would implement quality standardization in case of quality fluctuation and diversified process formula and applications technology could satisfy the development of high performance concrete.Product diversification It can produce polycarboxylate superplasticizer, accelerating agent, air entraining agent, anti-freezing agent and grinding agent, etc.Green and Environmental Protection The production is operated without boiler and steel platform, adopting full-close and zero-emission models.Rapid delivery and Put into use It can be delivered to users only within one month, with modularized production lines.
Comparison between New mode and Traditional
Comparison items | Subitem | Green manufacturing system | Tradition production system |
Synthesis technology contrast | External heating equipment | None | Need fuel boiler |
Technical feature | A set of line can produce mother liquor of different technique processes and process upgrading as technology evolves | Fixed technological process and unable to upgrade because of limiting conditions for equipment |
Temperature control | Production process at normal temperatures and normal pressures by use of tap water; Temperature is on display for adjustment when necessary | High temperature and high pressure with boiler in use (Some manufacturers turn to room temperature process, but they still need steel platform so that workers operate at high place and thus the overall cost increases.) |
Value-added function | Able to produce admixtures with the synthesis temperature le s than 95 °C,such as accelerating agent, air-entraining agent, antifreeze, grinding agent, modification agent, etc | Only one kind of product |
Production operation contrast | Feeding mode | Ground feeding without steel platform | Feeding by standing on the high steel platform |
Production mode | Multifunctional Reactor two makes the full homogenization of raw materials,and Raw Materials Rationing System can reduce the artificial error | The reaction proceeds in one pot ; Artificial observation; Lack of process monitoring |
Degree of automation (Customed) | Automatic production with video and remote monitoring, operate intelligently; Stable quality | Manual operation, Unstable quality High rate of product scrap |
Production time | 4-6 hours (taking less time in continuous production) | 6~8 hours |
Production staff | 1~2 persons/shift | 5~6 persons/shift |
Other aspects | Equipment specification | Miniaturization; block combination; easy to disassemble; easy to move remotely | Fixed plant, Not easy to disassemble and remove |
Environmental conditions | Totally enclosed production; zero emission of three wastes | Exhaust gas and waste residue emission |
Workshops requirement | Plant height: 4.5~5.5 meters | Plant height: 7.5~9.5 meters |
Installation period | Streamline and blocking assembly production; Installation taking 3~5 days | Building steel platform, Fixed reactor, Installation taking more than ten days |
Free guidance on installation and commissioning:Providing service of installing the production line, commissioning and trail production.Full technical support:Establishing a full set of concrete admixture synthesis production system from start, providing operation training and guidance and consulting services of the follow-up production technology, so that users can quickly master the production operation method of concrete admixture synthesis.Pre-sale technical service and risk analysis:Providing pre-sale technical service and product cost and profit analysis, and make out one or two advanced technology formula, satisfying the users' system of raw materials and concrete performance requirements. Continuously upgrading new technology:Upgrading new products and technology relying on the research and development strength of State Key Laboratory.Customized technical development:Providing customized research and application of technology service according to the water quality and raw materials from different regional system , satisfying the customers' special technical requirements. Full set of production technology outsourcing: Providing full service including outsourcing production and technology according to customers' requirements, saving more time and energy. Related technical cooperation:Associated with our concrete technology, carrying out deep cooperation combining with the regional resources, realizing further cost reducing and efficiency increasing.Production site exhibition from part of the customers
Address:
Ck507, Building A3, Optical Valley Software Park, Guanshan Road, Donghu Hi-Tech Dev Zone, Wuhan, Hubei, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, IATF16949
Company Introduction:
Wuhan Yueruixiang Technology Co., Ltd is a professional supplier of construction machinery and agriculture machinery, We are located in Wuhan City, Hubei province, China.
Our main products includes Construction machinery: Wheel loader, skid steer loader, Forklift, road roller, bulldozer, motor grader, excavator, plate compactor, rammer, concrete cutter, ect,
And Agriculture machinery: Tractors and farming implements(backhoe, front end loader, wood chipper, rotary riller, lawn mower, plough, disc harrow, planter, ect) which wins the high approval in European, South and North America, Africa, Middle East and Asia due to our high quality and exceptional after-sale service. The reliable quality source from the strict quality control system.
At present, some of products have passsed CE certification and ISO9001 quality system and in recent years the company has introduced advanced sequence equipment and technology from America, Germany, which assure the level of technique and measure of detect of the company to reach the international advanced level and form the benigh cycle innovation system of researching, producting, sale and developing.
Welcome to contact with us at any time.